Kermanshah Ammonia & Urea Plant – Phase I

Ammonia Plant:
The design of the ammonia plant in Phase II is based on the reduced energy ammonia process licensed by M. W. Kellogg Ltd. The plant is designed to produce 1200 t/d of ammonia and 1494 t/d of carbon dioxide using natural gas feedstock. In normal operation, the main part of the ammonia product is sent as warm liquid at about 37°C to the urea unit and the remainder is sent as cold liquid at –35°C to storage. The plant is also capable of delivering 1200 t/d of ammonia product as cold liquid to storage.
Routine turndown to 60% of the rated capacity is provided for in the design. The plant will operate at 40% throughput for limited periods (less than 7 days) without special design provisions but may require additional operator attention.
Urea Plant:
The Urea plant includes the the Urea Melt unit and the granulation unit. The Urea plant is designed based on the process design package provided by STAMICARBON B.V. and Hydro Fertilizer Technology (HFT). The design capacity of the Urea plant is 2000 MTPD of Urea granules with a turndown ration of at least 60% .
Offsites:
UNIT 51: Ammonia Storage and Loading
UNIT 52: Urea Bulk Storage, Bagging, Handling and Truck Loading
UNIT 87: Flares
UNIT 93: Effluent Treatment
Utilities:
UNIT 10: Natural Gas Feed/Fuel Gas
UNIT 71: Diesel Transfer sys./ Power Generation (GTGs)
UNIT 62: Water Treatment /Fire W./Potable W./Service W.
UNIT 63: Cooling Water
UNIT 65: Steam/Condensate
UNIT 66: Instrument and Plant Air
UNIT 82: Nitrogen Plant